Glossary of elastomer processing
Phthalate
Phthalates are chemical compounds derived from phthalic acid and alcohols. They are mainly used as plasticisers to make elastomers (rubber) and plastics, particularly polyvinyl chloride (PVC), flexible and pliable. Phthalates are widely used, but are increasingly under discussion because of possible effects on health and the environment.
Phthalates have the following properties, which make them particularly useful in the plastics industry:
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Plasticising effect: reduce the brittleness of plastics and increase their flexibility.
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Long service life: contribute to the stability and durability of plastics.
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High chemical stability: resistant to heat and light.
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Low production costs: phthalates are cost-efficient plasticisers.
Phthalates are used in numerous products and industries:
Plastics industry
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Flexible PVC products: cable sheathing, hoses, floor coverings, wallpaper.
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Packaging materials: flexible PVC for food packaging.
Medical technology
- Medical devices: infusion tubing, blood bags and other flexible medical products.
Toy industry
- Soft plastics: phthalates are used to make pliable, flexible toys.
Phthalates are suspected of having negative effects on health and the environment:
Health effects
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Hormonal effect: some phthalates act as endocrine disruptors and can disturb the hormonal system.
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Reproduction: effects on fertility and development, particularly in men.
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Allergies: phthalates can cause skin irritation or respiratory complaints.
Environmental effects
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Bioaccumulation: phthalates can accumulate in the environment and in organisms.
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Water pollution: phthalates frequently enter rivers and oceans via waste and harm ecosystems.
Because of the potential hazards, phthalates have been regulated or banned in many countries:
Regulation
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EU REACH Regulation: certain phthalates such as DEHP, DBP and BBP are severely restricted in the EU.
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Toy Safety Directive: strict limits for phthalates in children’s toys and baby articles.
Alternatives
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Citrate-based plasticisers: environmentally friendly alternatives such as acetyl tributyl citrate (ATBC).
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Phosphate plasticisers: high thermal and chemical resistance.
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Thermoplastic elastomers (TPE): replace PVC and do not require plasticisers.
Although alternatives exist, there are some challenges:
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Costs: alternatives to phthalates are often more expensive to produce.
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Technical properties: not all alternatives offer the same soft, durable properties as phthalates.
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Conversion effort: adapting existing production processes requires investment.
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Which products contain phthalates? Phthalates are found in many flexible plastic products such as cables, hoses, toys and medical devices.
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Are phthalates banned? Some phthalates are regulated or banned in certain applications, such as toys and baby articles.
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How can I recognise products without phthalates? Products labelled “phthalate-free” or made from materials such as TPE or silicone are safer.
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What are the safest alternatives to phthalates? Plasticisers based on citrates or phosphates, or thermoplastic elastomers, are suitable alternatives.
Phthalates are widely used, cost-efficient plasticisers, but they pose health and environmental risks. Their use is increasingly regulated, and environmentally friendly alternatives are gaining in importance. Companies and consumers should make a conscious choice in favour of safe alternatives to minimise damage to health and the environment without sacrificing the quality and flexibility of products.
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